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Gypsum Drywall, Moisture, and IAQ

Ongoing

This project brings together research on how gypsum board, paint and other interior sheathing materials respond to moisture and mould. It includes completed chamber tests comparing sheathing materials and the effects of paint sheen on mould growth on gypsum drywall, and a planned collaboration with SMART Canada investigating the indoor-air-quality implications of using gypsum drywall in HVAC return-air systems.

Research streams

Published study

Mould resistance across sheathing materials

Controlled chamber testing compared mould growth on paper-faced gypsum and two magnesium oxide boards under warm, humid conditions.

Laboratory research

Paint and coatings on drywall

Testing examines how paint sheen changes mould growth on gypsum drywall, extending the research from the board itself to its finished surface.

Planned collaboration

Gypsum in HVAC return-air systems

Work with SMART Canada will combine practitioner knowledge, codes and research evidence with laboratory testing of material removed from real systems.

Project overview

Drywall, paint and coatings

Paint changes the surface that mould encounters, but different finishes may not provide the same protection when drywall is exposed to warm, humid conditions. Undergraduate research by Samantha Wu and Katy Hui Shan Cao tested how paint sheen affects mould growth on gypsum drywall, extending the lab's material research from the board itself to the coatings used on it.

Comparing sheathing materials

In a completed chamber study, two magnesium oxide boards resisted mould growth better than paper-faced gypsum under the conditions tested. The result provides evidence about material susceptibility and methods for controlled mould testing, while also showing why performance claims need to be tied to specific products and exposure conditions.

Gypsum in return-air systems

Workers who inspect and maintain HVAC return-air plenums and ducting sometimes find gypsum linings visibly degraded. A planned study with SMART Canada will combine a review of codes and published research with practitioner knowledge and laboratory testing of material removed from real systems.

Organizational partners

  • SMART Canada (sheet metal workers’ union)
  • SMART Western States Council
  • SMART Local Union No. 104

Research collaborators

  • Sarah Haines (University of Toronto)

Students

  • Odel Linetska (NSERC USRA student, 2024)
  • Samantha Wu (NSERC USRA student, 2025)
  • Katy Hui Shan Cao (NSERC USRA student, 2025)
  • Patricia Watanabe (PhD student, University of Toronto)

Related paper